Brushing Machine / Brushing System for 3D-Furniture Components - Gottschild BSD 2000 - The Original
The Gottschild cleaning / buffing / brushing machine BSD 2000 is a high performance fully automatic eight-head rotating disc brush machine.The cleaning system removes the glue overspray from the back of the foil coated 3D furniture front panels. Depending on the model the machine can work rectangular parts up to 3000 x 650 x 40 mm. The time saving compared to manual work is considerable.
General Data of brushing machine BSD 2000
Four or eight-head rotating disk brushing system
front size minimal 180 x 89 x 12 mm up to maximal 3000 x 650 x 40 mm
front shape with automatic detection of size and thickness without set-up times
Processing time approx. 7 - 8 parts/min. depending on the edge-bonding
With an average size of 300 x 400 mm
approx. 3600 pieces per 8 hour
maximum weight of the panel 20 Kg
easy handling / self-assembly is possible
Machinelength2000mm,width1100mm,height2000mm
Machineframeheight960mm±25mm
Machineweight1000kg
data connection 400V / 8.0 KW / 6 Bar
Buffing Machine BSD 2000-8 with eight head rotating disk brushing system
and with Option Roller Conveyor
The automatic recognition of size of the furniture front panels enables an adaptation with permanently changing loading without loosing any time in through-feed process.
Due to the use of a pneumatically controlled brushing unit (height adjustment) the surface of work piece are worked in through-feed so that a processing speed of 7-8 parts/ minute and/ or ca. 3600 pieces per 8 hours is achieved (rectangular parts). Furniture front panels of a thickness of 12 mm – 40 mm are cleaned in through-feed operation by means of the automatic height adjustment.
Tool bridge of the Cleaning System BSD 2000
AL profile fixed tool bridges, with four or eight brushing linear units, driven by ac motors with planetary motors. Three Dust Extractions over the full width for perfect dust removal.
Tool bridge of eight head rotating disk brushing system BSD 2000-8
The machine works with four or eight pneumatic brushes (diameter of 260 mm). The furniture front panels are guided through the tool bridges by means of a conveying belt. Here the furniture front panels are cleaned in through-feed and the dirt brushed away is removed by suction. The low-maintenance brushes are very durable, ensuring low production costs.
Disk Cleaning heads of Brushing Machine BSD 2000
with AC motorwithplanetary gear
YouTube Video Cleaning Machine BSD2000
Brush Machine BSD 2500 with 1200 mm working area width ( Option )
The BSD 2500-1200-40-9 cleaningsystem is a high performance nine head disk brush machine for cleaning large areas for part length of up to 4000 mm and a width of up to 1200 mm.
Disk Brushing Machine BSD 2500 with 1200 mm working width.
Pressure rollers for small panels of the Cleaning Machine BSD 2000 ( Option )
Pressure rollers for small panels. Without pressure rollers small panels can twist themselves. Machines from other manufacturers have no pressure rollers.
Brushing Machine BSD 2000 with Pressure Rollers
Spiral Brush and Dust Extraction over the full width of the Cleaning Machine BSD 2000
( Option )
The surface cleaning unit eliminates disturbing dust and loose glue residues from the back of the furniture front components.
Brushing Machine BSD 2000 with Option Spiral Brush and Dust Extraction
Disk Brushing Machine BSD 2500 with Option Spiral Brush and Dust Extraction over the full width
Vacuum Table of the Cleaning Machine BSD 2000 ( Option )
The combination of vacuum and pressure rollers table gives added security against twisting of small parts when brushing. The vacuum table with five rows of holes has a length of 220 mm and a width of 280 mm. The vacuum table is attached in each case under the first two brushes and is constructed for connection to the exhaust system. ( No vacuum pump )
Option Vacuum Table with five rows of holes
Vacuum Pump / Side-Channel Compressor of the Cleaning Machine BSD 2000 ( Option )
The vacuum pump/side-channelcompressor is a stronger alternativ to connecting the Vacumm table with the exhaust system. Especially for high speed applications with up to 3600 parts / 8 h is the vacuum pump to recommend.
Option Vacuum Pump for Disk Brushing Machine BSD 2000/2500
The full speed of the brush is only possible. if the parts are conveyed in the optimal distance into the machine. The driven roller conveyor separates the panels. Therefore the roller conveyor is controlled by the cleaning machine.